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Groove Design
The details given below provide a reasonable basis for calculating O- Ring groove details.

The selection of O-Ring is up to the individual designer, bearing in mind the type of application. The largest O-Ring cross section diameter should be used, particularly for dynamic applications. There are four basic types of housing for which O-Rings can be used, as follows:-
  Type 1 - Piston sealing Type 3 - Axial sealing (internal pressure)
  Type 2 - piston rod sealing Type 4 - Axial sealing (external pressure)
The following information will enable the user to calculate seal housings.
Basic O-Ring
Please note d1 and d2 refer to the inside diameter and cross section diameter as shown in the diagram to the right.
click to enlarge
Click to enlarge
Type 1 - Piston Sealing
Select an O-Ring where d1 + 2xd2 is equal to, or slightly smaller than the cylinder diameter d3. Note that the stretch of d1 should not exceed 5%. Housing inside diameter d5 is calculated as follows:-
  d5 max = d3 min -2(gd min) d5 min = d3 max - 2(gd max)
click to enlarge
Click to enlarge
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